Excavator Parts San Francisco - Excavators are important machines that are used in a variety of industries. These machines are capable of moving heavy dirt loads much faster in comparison to manual labor. This industrial equipment is used in many industries including road work, bridge building, landscaping, construction and architecture. Excavators go by many names including diggers, mechanical shovels, 360-degree excavators and tracked models are often called trackhoes. Excavators can be equipped with numerous attachments to facilitate a range of jobs including grading and landscaping, demolition with a cutter, breaker and hydraulic saw attachments, material handling, river dredging, forestry, construction, open-pit mining, regular mining, driving piles when working with a pile driver, digging holes, foundations and trenches, snow removal with snowplow and snowblower attachments, drilling for rock blasting and footings with hydraulic auger attachment or drill, mulching for forestry and more.
An excavator is a type of heavy construction equipment that is comprised of specific parts. The dipper, boom, cab and bucket are situated on top of a rotating platform called the house. The house is situated on top of an undercarriage that has tracks or wheels. The steam shovels of yesterday have transformed into today’s excavators. Today’s hydraulic excavating models use hydraulic fluid to complete all functions and movement. The linear actuation on the hydraulic cylinders makes them differ from cable-operated excavators that rely on winches or steel ropes.
Excavator Models
Hydraulic excavators come in a variety of different models and sizes. Compact and tiny models weigh in around two thousand pounds. The largest models conversely fall into the two million pound category.
Modern hydraulic excavators rely on engine power to operate three hydraulic pumps as opposed to mechanical drivetrain operations. Two of the pumps supply high-pressure oil for the track motors, swing motor, arms and accessories. The third low-pressure pump supplies power for pilot control of the spool valves. This setup enables less physical effort required for the operating controls. The three pumps that are in an excavator are often the two variable displacement piston pumps and the gear pump. These pumps are arranged in the excavator in a variety of formats depending on different manufacturer models.
The House and the Undercarriage
The house and the undercarriage make up the two main portions of the machine. The final drives with a hydraulic motor and subsequent gears to individual tracks the blade, track frame and tracks are considered undercarriage components. The house features the engine, hydraulic oil tanks fuel, counterweight and the operator cab. The house and the undercarriage are connected via a pin. A hydraulic swivel located at the pin axis supplies high-pressure oils to the hydraulic motors’ tracks. This setup enables the machine to traverse 360 degrees freely.
The house is available in a variety of configurations and is attached to the main boom. Mono booms are among the most common. This type features zero movement besides straight up and down. A knuckle boom is another option which allows it to move right and left in line with the machine. Typically an option on compact excavators, the booms’ base has a hinge option that enables it to pivot one-hundred and eighty degrees independently to the house. There are triple articulated booms available on specific machines.
A dipper arm is attached to the end of the boom. This apparatus provides the required digging force to drag the bucket through the ground. The length of the stick is optional depending on whether breakout power or reach is necessary. Longer stick models are utilized for reach applications, while shorter sticks are used for breakout power situations. At the end of the stick, the bucket is attached. A mud bucket refers to a wide bucket that has a straight cutting edge for cleanup applications and leveling and where teeth are not required. General-purpose bucket designs commonly are used to break up hard ground and difficult rocks, with their side cutters and hardened teeth that are typically smaller and stronger. There are different buckets available in numerous sizes for a variety of applications. There are many attachments used for crushing, boring, cutting, lifting, ripping and more.
Before the 1990s, the excavating machines were outfitted with a conventional counterweight that was located at the back of the equipment. This design enabled the machine to conquer more digging force and lifting capacity. As one can imagine, this became cumbersome when working within confined spaces. Today’s machines have been designed with the counterweight to stay in the width of the tracks for a much more user-friendly design.
The SAE and the ISO are the two types of control configuration used to operate the boom and the bucket. These types of control configuration disperse the four top digging controls between two different x-y joysticks, enabling an experienced operator to have simultaneous control of all four functions. Some models have switches that enable the operator to choose which configuration they prefer.
Hydraulic excavator jobs have surpassed bucket and excavation tasks. Many attachments including an auger, a grapple or a breaker have become common hydraulic powered attachments. There are models that offer a quick coupler feature to simplify attachment mounting and increase efficiency. Excavators often work beside loaders and bulldozers. Most of the compact-sized excavator models have wheels and a backfill or dozer blade. This horizontal blade attaches to the undercarriage. It is used for pushing and leveling material back into a hole.
8 Main Excavator Types
There are eight main kinds of excavators including the dragline, long reach, crawler, bucket wheel, backhoe, steam shovel, skid steer and suction.
Steam Shovel
Steam shovels are one of the original types of excavators. They utilized steam energy back in the day, while current models rely on diesel or electric motors. Steam shovels resemble backhoes with the shovel or bucket facing away from the machine as opposed to towards the unit. This enables the operator to shove dirt away from the machine instead of pulling earth towards it. Steam shovels are used for digging around objects that may interfere with a typical backhoe.
Backhoe
Backhoes are one of the most popular kinds of excavators. This equipment consists of a wheeled track base and large bucket that extends from an arm or boom above the ground. The bucket faces the operator cab and enables the operator to scoop earth toward the equipment. There are many kinds of excavators and sizes including heavy-duty applications such as dredging water and bridge construction to compact residential models ideal for backyard landscaping. The smaller models enable operators to work in tiny spaces; however, this translates to approximately a 200-degree swiveling capacity for digging close to the machine.
Dragline Excavator
Dragline excavators are designed similarly to a backhoe and include numerous lines and cables to support the bucket pulling motion. The dragline allows operators to reach farther and dig deeper in comparison to a regular backhoe. The cable and booms let users work over wet or unstable ground and in difficult locations unattainable by regular models.
Skid Steer Excavators
Skid steers are designed with their booms and buckets facing away from the operator. This engineering enables attachments to reach over the cab instead of around the cab. Skid steers are excellent in narrow areas and can easily negotiate tight turns thanks to this specific design. These machines often complete residential jobs such a digging pools, site cleaning and working in limited surroundings while removing debris.
Suction Excavator
The suction excavator looks similar to a dump truck and relies on vacuum technology and a large hose to suck earth and rocks out of the ground. The material is transferred back to the truck. The suction excavator ensures a safer environment for digging around equipment and underground pipes compared to typical backhoes.
Crawler Excavators
Crawlers don’t rely on wheels, they run on two tracks. These machines are used in construction and mining operations. Also called compact excavators, these machines rely on hydraulic power components to lift heavy soil and debris. The chain wheel configuration allows the machine to traverse down hills with less risk, making them an ideal candidate for hilly locations and tricky terrain. Crawlers are slower in speed compared to other models but offer superior balance, flexibility and stability.
Long Reach Excavators
The long reach model features longer arm and boom options. Long reach excavators are excellent for hard-to-reach locations. The extendable arm offers more than 100 feet of horizontal reach. These machines are often used for demolition in applications working over a body of water. Numerous attachments can be attached to the arm to complete jobs including shearing, crushing and cutting.
Bucket Wheel Excavator
Bucket-wheel excavators have a sizeable front wheel that has built-in shovels and buckets. Dirt and rocks are scooped up within the buckets as the wheel rotates. Items are transferred onto a conveyor belt that functions as an important part of the machine. The belt transports the material into a bin that depending on the model, could be a part of the machine or separate.